Basic Info.
Model NO.
ASK-714(12-12-4)
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Glass Btotle
Working Process
Hot Filling
Ingredient
Filling Machine
Application
Beverage, Tea Drink, Fruit/Concentrated Juice
Bottle Material
Glass Bottle
Bottle Shape
Round/Square/Customized Shape
Driven Type & Condition
Electric & New
Sealing Way
Metal Twist off Crown Cap
Voltage
110V/220V/380V/440V Customization
Customized
Customized Acceptable
Certification
BV, UL, Ce, ISO9001
Transport Package
Wooden Case (Standard Export Package)
Specification
2200*1600*2300(mm)
Origin
Jiangsu Province, China (Mainland)
Product Description
Customized Automatic Glass Bottle with Twist Cap Juice Processing plant
Our customized automatic glass bottle with twist cap juice processing plant is especially for filling juice drinks, and tea drinks, with filling degree under 98, and it adopts negative and rotary filling style, max producing speed can arrive 22000 bottles per hour (330ml).
KEY WORDS
I. Juice processing plant
II. Juice production line
III. Fruit juice processing plant
IV. Juice production plant
INTRODUCTION
A. Overview
1. Filling liquid | Apple juice, mango juice, orange juice, tea |
2. Bottle volume | 250ml-2000ml |
3. Bottle material | Glass bottles |
4. Cap shape | Twist off cap |
5. Producing capacity | 1000Bph -18000Bph |
B. Feature
1. Machine Material: SUS304 or SUS316. |
2. PLC Controlled + English edition MMI. |
3. Centre filling valve adopted to ensure max. Filling flow and min. bottle distortion. |
4. Filling speed adjustable. |
5. CIP system connected directly for tank and filling valve cleaning. |
6. Specially designed filling valve, with max. Beverage flow rate and min. Bottle distortion during and after filling; The filling process will be stable, accurate without any spillage. |
7. Directly connected to CIP system, to ensure sanitation for the tank, filling valve, filling tunnel. |
8. All the machine will be controlled by PLC and transducer, the filling speed can be adjustable according to customer requirement. |
9. All the machine will be with the material SUS304 or SUS316, and we can produce the tank in the filling line according to customized requirement. |
C. Technicial parameter
Model | RFCH12-12-4 | RFCH16-12-6 | RFCH18-18-6 | RFCH24-24-8 |
Number of rinsing head | 12 | 16 | 18 | 24 |
Number of filling head | 12 | 12 | 18 | 24 |
Number of capping head | 4 | 6 | 6 | 8 |
Rated production capacity (glass bottle/330ml) | 2000BPH | 2500BPH | 4000BPH | 6000BPH-8000BPH |
Installed capacity (kw) | 3 | 3.5 | 4 | 4.8 |
Overall size (mm) | 2000*1500*2300 | 2200*1600*2300 | 2450*1900*2300 | 2750*2180*2300 |
Model | RFCH32-32-10 | RFCH40-40-12 | RFCH50-50-15 |
Number of rinsing head | 32 | 40 | 50 |
Number of filling head | 32 | 40 | 50 |
Number of capping head | 10 | 12 | 15 |
Rated production capacity (glass bottle/330ml) | 8000BPH-10000BPH | 13000BPH-15000BPH | 18000BPH |
Installed capacity (kw) | 7.6 | 8.3 | 9.6 |
Overall size (mm) | 4000*2300*2300 | 4550*2650*2300 | 5450*3210*2300 |
Any capacity required, welcome to make the inquiry to ASIASTAR.! ! ! !
ASIASTAR completely can design and fabricate any machines according to your requirement! ! ! !
D. Machine component
Cylinder | AIRTAC / TAIWAN |
Photoelectrical Switch | AUTONICS / SOUTH KOREA |
Magnetic Valve | AIRTAC / TAIWAN |
Motor | ABB / SWITZERLAND |
PLC | SIMENS / GERMANY |
Transducer | SIMENS / GERMANY |
Touch Screen | SIMENS / GERMANY |
CONTACTOR | SCHNEIDER / FRANCE |
E. Fruit juice processing plant flow chart
Raw water tank→Water treatment system
↓
Beverage water tank
↓
CIP system → Pump Sugar
| ↓ ↓
| Juice preparing tank ← Syrup melting tank
| ↓
| Pump
| ↓
| Double head filter
| ↓
| Juice homogenizer
| ↓
| Vacuum degasser
| ↓
| UHT sterilizer
| ↓
| Heat insulation storage tank
| ↓
| → Fruit juice rinsing filling capping machine→ Juice regurgitation system
↓
Light checker
↓
Bottle inverse sterilizer machine
↓
Bottle spray cooler machine→Sleeve labeling machine
↓
Ink jet code machine
↓
Heat shrink film wrapping machine
↓
Final storage
IMAHE SHOW
1. Whole machine outlooking
---Customized Automatic Glass Bottle with Twist Cap Juice Processing plant
2. Washing part
---Customized Automatic Glass Bottle with Twist Cap Juice Processing plant
3. Filling part
---Customized Automatic Glass Bottle with Twist Cap Juice Processing plant
4. Capping part
---Customized Automatic Glass Bottle with Twist Cap Juice Processing plant
Rinsing System
1. It adopts neck-hanging technology for bottle transportation. Instead of traditional starwheel, neck-hanging gripper is applied to make fast bottle changing, which requires only few parts to be adjusted. |
2. The equipment applies unique overturning bottle clamp, which is hygienic and durable. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. |
3. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. |
4. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing. |
Filling System
1. Clip the bottle neck with steel star wheel. There is no need to adjust the equipment height when changing the bottle shape whose diameters have no much change. |
2. Rotating disks all make from stainless steel SUS304. Large planar toothed bearings can ensure the stable operation of machine. |
3. High-precision electronic liquid level filling valve makes fast and slow fillings possible. |
4. Automatic washing cup can circularly and thoroughly clean the filling valve through CIP cleaning program. |
5. Integrate filling valve with bottle lifting mechanism. The simplified structure makes cleaning easier and could improve the stability of the machine. Bottleneck is clipped by clippers. |
6. Perfect filling temperature control system. |
7. Return tank system has the function of supplying the material automatically. |
Capping System
1. Adopt magnetic constant torque capping head, which is stable. And the capping defective rate is smaller than 0.2%. |
2. There is a line of optoelectronic switches in the cap falling guide rail. If there is no cap in the rail, the machine would automatically stop, sparing the situation of no cap. |
3. Bottle-in detection switch is equipped in the capper. The cap locking cylinder connected to cap falling guide rail and cap moving disk continuously control the discharge of caps, so as to ensure no cap-in when there is no bottle, reducing the abrasion of caps. |
ASIASTAR SERVICE
A. After-sale service | I. Our company offer 12 months maintenance period to the problem that caused by our design, manufacture and the material quality, and offer the relevant parts and effective service for free for above reason. |
II. Come with one year's recommended spare parts. |
IV. Besides, we will provide the instruation book for the machines operation and maintenace troubleshooting. And normally, the language of instruction book is Engligh. |
B. Installation | I. Before these machines are delivered into your factory, your company need to prepare the water, electricity, etc...When these machines reached at your factory, engineers from ASIASTAR will go to your factory within one week, to finish the machines installation, and train your employee |
II. Training fee is free for customer's workers within the installation period. |
C. Sample service | I. For the machines operation & maintenace troubleshooting, you completely don't worry about that. When all these machines have been manufacturered, ASIASTAR will take the video about machines operating, then show that to you. |
II. You are welcome to come to visit ASIASTAR factory, and see the machine running. |
III. If ASIASTAR get the permission of the customers who have bought the machines from us, ASIASTAR can provide you their contact information and you can go and visit. |
D. Payment term | 30% T/T in advance as deposit, and the balance be cleared before shipment. |
Why choose ASIASTAR? ?
1. ASIASTAR is a professional beverage packing manufacturer. |
2. ASIASTAR has been certificated by the famous cercification authority. |
3. ASIASTAR has been in beverage packing more than 10 years. |
4. ASIASTAR can help you to start a new company in beverage making. |
5. ASIASTAR makes all of our customers be satisfied with the machine and our service. |
6. ASIASTAR will install the machine for you, and train your employees to use the machine well. |
7. ASIASTAR will provide one year warranty with quick-wear parts. |
8. Any question about this machine or our factory, contact with us please, sincere service for you. We will send you more pictures and video about this machine, and welcome to visit our factory to see the machine running in the factory. |
Welcome to Asiastar
Dear Mr/Ms:
This is kira, the sales from Zhangjiagang Asiastar Beverage Machinery Co., Ltd.
Be honest with you, Asiastar has been specialized in the production of beverage machinery for ten years, which is a professional manufacturer of beverage packaging solutions. We have rich experience in manufacturing and maintenance. Our company has exported into America, Japan, Thailand, Russia, Zambia, Indonesia, Kazakhstan, Yemen, etc.
Pls trust us, that our company can help you and serve you well.
The main machines that Asiastar can supply:
I. Pure/Miner Water Treatment System (250L-100MT);
II. Drinking Water Filling Machine/Production Line (1000BPH--40000BPH);
III. Carbonated Drink Filling Machine/Production Line (1000BPH-40000BPH);
IV. Hot Juice/Tea Drink Filling Machine/Production Line (1000BPH-40000BPH);
V. 3&5Gallon Barrel Water Filling Machine/Production Line (100BPH-2500BPH);
VI. 3L-18L Bottle Drinking Water Filling Machine/Production Line (500BPH-10000BPH);
VII. Alcohol Drink Filling Machine/Production Line (1000BPH-20000BPH);
VIII. Labeling&Packaging Machinery;
Etc...
Welcome to inquiry.
Best wishes.
Address:
Yanhang Tou, Sanxing, Jinfeng Town, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Company Introduction:
Asiastar beverage machinery Co., Ltd. As one professional beverage machine manufacturer in China, was established in 2006. With 10 years running experience, we can offer complete solution to design, manufacture, pack, transport, install, maintain the beverage packing machines according to our customer′s requirement.
Our company′s main products are as follow:
1) Water Treatment System (1MT/H-100MT/H);
2) Mineral/Pure water filling line ( with capacity 2000BPH-24000BPH );
3) Carbonated drinking filling line ( with capacity 2000BPH-20000BPH );
4) Juice filling line ( with capacity 2000BPH-20000BPH );
5) Alcohol drink filling line ( with capacity 2000BPH-18000BPH;
6) 3&5 gallon water filling line ( with capacity 100BPH-2000BPH );
7) Labeling&Packaging equipment;
Asiastar Beverage Machinery Company has exported to America, Japan, Thailand, Uzbekistan, Russia, Cambodia, Indonesia, etc...We do believe that our company can help you and serve you well.
"Treat customers sincerely, consider company reputation fastidiously and depend on high quality to win the success" is the management idea of our company. Asiastar is looking forward to getting the long term cooperation during the business.
Welcome to visit our factory. Thanks!